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Expanded Metal Nomenclature

 
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NOMENCLATURE

C.S.F - (hundred square feet) the unit of measure for price and weight.

DIAMOND OR OPENING - This is the description of the open area formed by strands and bonds. Normally the open area is diamond shaped.

BOND - The point where adjacent strands intersect. The bond is always twice the width of the strand.

SWD OR SWO - Short way of diamond or short way of opening is the dimension measured across the sheet in a direction parallel to the smallest dimension of the diamond.

LWD OR LWO - Long way of diamond or long way of opening is the dimension measured across the sheet in a direction parallel to the largest dimension of the diamond.

MESH - This is the nominal distance from the mid-point of one bond to the mid-point of the next bond measured across the SWD. Mesh is expressed in inches.

OPENING SIZE - The area enclosed by bonds and strands. 

OVERALL THICKNESS - This is the finished thickness and often determines the selection of framing members.

PERCENT OF OPEN AREA - These important relative percentages are used by designers to calculate the degree with which light and air can pass through a piece of expanded metal.

PITCH - The measurement from a point on one diamond to the same point on an adjacent diamond.

STRAND - The single metal strip which forms the border of the diamond, or opening. Strand width is the amount of material advanced for expanding as differentiated from strand thickness which is the thickness of metal from which the expanded metal is produced.

STYLE - Is the guage or thickness of metal from which expanded metal is made. Usually, but not always, this conforms to manufacturer’s standard guages. Style is expressed by a number. Expanded metal grating style is expressed in lbs. per square foot.

FORMABILITY - Each piece should be able to withstand a 90 degree bend with a 1/4 in. inside radius in either direction, without fracture.

LEVELING - All expanded metal products except grating are leveled after having been expanded.

OUT OF SQUARE - Expanded metal sheets are generally not perfectly square when finished. Sheets must be resquared by shearing on all sides for perfect squareness. Reshearing at the mill is not usually done since most sheets are sheared to size to be within tolerance.

CAMBER - Bow in sheet. It is measured by placing a straight edge along the concave side of the sheet parallel to LWD, touching both ends of the sheet. The maximum distance between the edge of the expanded metal and the straight edge is the camber. A sheet maybe within a width tolerance and still have camber.

PRODUCT DEFINITION

REGULAR EXPANDED METAL is sheet simultaneously slit and stretched into a rigid, non-raveling open mesh. It is readily available in carbon steel, aluminum and stainless steel.

FLATTENED EXPANDED METAL is manufactured by processing regular expanded metal in a rolling mill. This rolling reduces the thickness of the sheet and provides a smooth flat sheet.

EXPANDED METAL GRATING is produced from heavier plate, usually low-carbon steel, with larger diamonds. It is typically used for walkways and platforms.

DECORATIVE EXPANDED METAL is manufactured with unique shaped openings which possess great appeal for architects and designers.

STAIR TREADS - Expanded Metal Grating Stair Treads are fabricated using 4.0# Grating, angles and bars. They are shipped ready for installation on the job. 

FINISHING - Limited finishes can be accomplished at manufacturing plants. This includes hot-dip galvanizing and pre-galvanizing. Special finishing such as anodizing, enameling, and plastic coating can be arranged by contacting your steel service center.

SHEET SIZE - While expanded metal can be manufactured in many varying sheet sizes, practical limitations are such that it is wise to select sheet sizes shown in the catalog. Availability of sizes can be determined by contacting your steel service center.

DISTRIBUTION - expanded metal products are readily available from large stocks maintained by your local steel service center.

PRODUCT SELECTION

The first step in the design of a product or fabricated assembly incorporating expanded metal is to select the appropriate expanded metal pattern, keeping in mind various product characteristics.

The strength and rigidity of expanded metal material is determined by Long Way of Design. On a walkway, for example, the LWD should run perpendicular to the walkway support.

Diamond direction also affects air deflection and diffusion, concealment properties and aesthetic appearance. Consult your supplier for suggestions.

Most manufacturers can and do routinely furnish expanded metal in special ("non-standard") sheet sizes when requested. In this event, it is important for the specifier to give some consideration to the edge configuration of the sheet as it relates to any particular requirement since the cost may be affected by the manufacturing operations necessary to shear the edge desired.